PRD – HEAVY DUTY COATING

PRD-BLAST SELF PROPELLED INTERNAL ROTARY SPRAY APPLICATION SYSTEM

The PRD- Blast Spray Application System is a durable yet efficient rotary lining/coating applicator.

Model 201A unit consist of a base frame, wheels, rotary head, explosion – proof air motors ,air regulators, air exhaust tank, air hoses and control panel for forward/ reverse motion as well as rotation speed of the rotary head.

Model 201A machines can drive through pipes from 24″ to 72″ for spray application of lining materials. Linings can be applied in smaller diameter pipes by use of a lance attached to the rotary head. Spray tips are attached at the end of the lance and the lance is pushed in and out of the pipe by the model 201 A machine. The lance should be supported inside the pipe by a specially designed centering tool that is available from PRD.

The cart is capable of forward and reverse travel. Naturally the travel is in reverse when applying linings. Caution must be used to ensure that all plumbing, swivels, valves and lines used with airless spraying system are rated for a minimum of 3000 PSI (or grater if so specified by spray equipment manufacturer)

All motors in this unit are explosion – proof air motors. One air motor powers the rotary head that rotates the spray tips for the lining application. A second air motors powers the drive on the cart. Air motors are an excellent alternative for applications that require explosion proof motors because there is no heat buildup or electric sparking possibility. Additionally, stalling or overloading will not usually damage an air motor. These motors are ideal for continuous duty in lining/coating application.

Air motors cannot and should not be subjected to maximum air pressure up on start up. Air inlet lines should be opened slowly in order to prevent damage to the gear reducer.

Application of the lining / coating material requires an airless pump.

PIPE COATOR – I

Pipe Coating in Dubai | HIGHLIGHTS – Painting and Coating Companies in UAE

PIPECOATER tools are designed to coat the inside of pipe or tubing without the need to rotate pipe or tubing and to apply an even paint film thickness throughout. Generally, any type of coating may be used in this tool that can be airless sprayed. To obtain the best possible production, one man should operate the Control Gun while another man pulls the tool through the pipe or tubing.

Any normal airless paint spray pump may be used with the pipe coater tools, however, the minimum pressure ratio should be 30:1. for best results, use an airless pump with a ratio of 45:1 and a capacity of 2.5 u.s. gallons per minute.

Air requirement for PIPECOATER-I is 15 CFM at 95 to 100 psig (400 Litre/Min at 7 BAR).

PIPE COATOR – II

HIGHLIGHTS

PIPECOATER tools are designed to coat the inside of pipe or tubing without the need to rotate pipe or tubing and to apply an even paint film thickness throughout. Generally, any type of coating may be used in this tool that can be airless sprayed. To obtain the best possible production, one man should operate the Control Gun while another man pulls the tool through the pipe or tubing.

Any normal airless paint spray pump may be used with the pipe coater tools, however, the minimum pressure ratio should be 30:1. for best results, use an airless pump with a ratio of 45:1 and a capacity of 2.5 u.s. gallons per minute.

Air requirement for PIPECOATER-II is 22 CFM at 95 to 100 psig (600 Litre/ Min at 7 BAR).

ARCMASTER 300

Thermal Spray

What Is Thermal Spray?

Thermal spray is a method that sprays a surface (usually metal) with a material to make it stronger, more wear-resistant, rust-proof, heat-insulating, or electrically conductive.

What Are the Steps Included in the Thermal Spray Process?

Nowadays thermal spray coatings are widely used in various industries such as aerospace, automotive, oil & gas, power generation, medical devices, marine, electronics, manufacturing, steel and mining and more. Here are some steps in the thermal spray process is as follows:

• Surface Preparation: To guarantee coating adhesion, clean and roughen the surface (typically with abrasive blasting).
• Material Selection: Depending on the application, select the right coating material (alloy, metal, or ceramic).
• Heating the Material: Melt or soften the coating material by heating it with a thermal spray technique (arc, flame, plasma, or HVOF).
• Spraying: To apply the molten substance to the prepared surface, use compressed air or high-speed gas.
• Coating Build-Up: Apply several coats to increase the coating’s desired thickness.
• Post-Treatment (Optional): Depending on the application, complete with sealing, polishing, or grinding.

Types of Thermal Spray Coating Methods

• Arc Spray:
• Flame Spray:It uses a fuel gas and oxygen flame to melt coating material, which is subsequently atomized and sprayed to surfaces, making it suitable for automotive and wear-resistant coating applications.
• Plasma Spray:It creates a high-temperature plasma jet to melt and accelerate coating powders, resulting in dense and durable coatings suited for aerospace and industrial applications.
• High-Velocity Oxy-Fuel (HVOF):This burns oxygen and fuel gas to produce a high-speed flame that melts and propels coating material, offering coatings with exceptional hardness and wear resistance for aerospace and industrial uses.

Benefits of Thermal Spraying

• Thermal spraying protects surfaces from wear, rust, and heat, making parts last longer.
• It reduces the need for frequent repairs or replacements and saves money.
• Thermal spray coatings work on many metals, ceramics, and plastics.
• By using quality thermal spray coatings we can improve surface strength, reduce friction, and increase resistance to heat and electricity.
• You can choose the right coating thickness and material for your needs.
• Thermal spray coating is environmentally friendly as it uses less material and reduces material waste.

TRITON™ AIRSPRAY PACKAGE

High quality fine finish spray painting packages for wood, metal applications and car paint equipment

TRITON is an air-operated diaphragm spray painting package that applies a high quality, decorative finish to wood and metal parts. TRITON spray painting is a more effective alternative to traditional pressure pots and standard diaphragm pumps.

Spray Painting Equipment

TRITON is a paint spraying equipment suitable for the Finishing Market. It is primarily used for applying primers, base coats and top coats on steel as well as for spraying stains, sealers and lacquers on wood. Available to with AirPro™ Spray Guns and PRO Xp™ Electrostatic Spray Paint Guns, the TRITON is designed to use a wide range of technologies like Conventional, HVLP, Compliant and Electrostatic Air Spray. It comes with an option of Pail Mount or Cart Mount.

Key Application Areas For Spray Painting

• General Metal Fabrication
• Farm and Construction
• Truck and Bus
• Automotive Components and Touch-up
• Wood Furniture and Cabinetry
• Wood, Windows and Doors
• Customized Wood

MERKUR™ AIR ASSISTED

Finishing Packages with advanced technology and superior performance

Benefits

• Ergonomy, cost-saving and finishing results are the keywords of this new pump generation. With more models and configurations to choose from, you get the precise pressure and output you need for all of your finishing applications.
• Monitor and protect your pump with fully integrated local monitoring system! Easy-to-set runaway protection, where you set the cycle rate limit. Pump diagnostics help advise when to maintain the pump. Resettable batch counter tracks material usage and maintenance schedule.
• Pump Lower: Easy-to-flush design allows fast colour changes and reduced solvent usage. 300 series stainless steel pump construction provides long-lasting durability. Designed for improved serviceability with fewer parts and lower cost of ownership
• The correct flows at the right pressures to fit all your spraying needs. With 4 air motor sizes and 13 different models to choose from, Merkur fine finish packages are designed to improve productivity, reduce costs, lower emissions and provide consistent, high quality finishes for all of your demanding applications.

MERKUR™ AIRLESS

Finishing Packages with advanced technology and superior performance

Benefits

• Ergonomy, cost-saving and finishing results are the keywords of this new pump generation. With more models and configurations to choose from, you get the precise pressure and output you need for all of your finishing applications.
• Monitor and protect your pump with fully integrated local monitoring system! Easy-to-set runaway protection, where you set the cycle rate limit. Pump diagnostics help advise when to maintain the pump. Resettable batch counter tracks material usage and maintenance schedule.
• Pump Lower: Easy-to-flush design allows fast colour changes and reduced solvent usage. 300 series stainless steel pump construction provides long-lasting durability. Designed for improved serviceability with fewer parts and lower cost of ownership
• The correct flows at the right pressures to fit all your spraying needs. With 4 air motor sizes and 13 different models to choose from, Merkur fine finish packages are designed to improve productivity, reduce costs, lower emissions and provide consistent, high quality finishes for all of your demanding applications.

PRESSURE POT

Pressure Pot Spray Package

Small and Lightweight Spray Package for Wood Adhesives

TRITON

Triton™ Pro Xs™

High quality fine finish spray packages for wood and metal applications

TRITON is an air – operated diaphragm spray package that applies a high quality, decorative finish to wood and metal parts. TRITON is a more effective alternative to traditional pressure pots and standard diaphragm pumps.

TURBO

HVLP TurboForce™

Portable ElectricTurbine with automatic air /flow adjusting EDGE gun technology

PROFESSIONAL ADVANTAGES

• Portable turbine as there is always a fine finish job to do Outstanding finish quality and excellent spraying control
• TurboForce™ power to seriously reduce material preparation time and cost
• TurboForce™ technology